Smart Manufacturing

Create an AI-based error detection system easily and quickly by linking CONPROSYS with partner solutions.This makes it possible for customers to collect data, select analysis models, and register teaching (normal) data or additional teaching (accuracy improvement) data on their own.

By utilizing IoT technology, it is possible to achieve reductions in operation management costs for environmental testing, while also enhancing their efficiency. This system enables all aspects of environmental testing—including operation monitoring, error notification, and reservation management—to be performed by connecting CONPROSYS™ IoT devices to X-ray testers, thermostatic chambers, vibration testers, and impact/drop testers and compiling all operational data in a server.

The Insulation Deterioration Monitoring Module from CONPROSYS™ is a revolutionary product for measuring the insulation resistance of three-phase motors that otherwise cannot be measured without stopping the device. With the CONPROSYS™ Insulation Deterioration Monitoring Module, constant motor insulation deterioration monitoring is possible for three-phase motors, allowing for detection of possible signs of failure.

This system realizes monitoring of the whole factory operation by supervisory software.

The "CONPROSYS series", developed by CONTEC’s over 40 years technical knowledge and experience, enables integration of machine to machine communication (M2M) by "OPC UA", a field network standard recommended by Industry 4.0.

The system enables integration of old-type machine tools with MES (Manufacturing Execution System) by using the M2M controller with built-in OPC UA server. Work load balance and production capacity improvement will be achieved by clarifying the capabilities of all production facilities in the factory.

The system monitors the operational status of old-type facility that has no communication capabilities using various sensors and relays. If it uses PLCs, detailed information can be collected via PLC communication.

The collected data can be transmitted to upper-level servers using HTTPS data post or MODBUS/TCP slave function. Monitoring of facilities is possible on Web browser of Laptop PCs or Tablets by making web-based monitoring screen on CONPROSYS HMI built in the controller.

The CONPROSYS Gateway series supports data collection using MODBUS communication.

MODBUS communication is available with many devices including power meters, sensors, and remote I/Os. These devices can be used to monitor the energy consumption of equipment and measure the environment.

Signal towers make it possible to visualize current equipment operation statuses. Signal tower monitors are devices that monitor the lighting status of a signal tower and save the transmitted data. Devices (slave units) can be installed to signal towers already in use, with the simplest installation configuration taking only 10 seconds to complete. Wireless communication between master and slave units eliminates the need for complicated wiring work. Optimize maintenance cycles using breakdown prediction and preventive maintenance while simultaneously shortening downtime to improve operating ratios, take advantage of labor-saving measures, and address insufficient human resource issues.

We have designed a system for managing the attendance of cell production operators. This was done by installing motion sensors and IoT devices in the cell production area to collect information regarding operator movement. By using the CONPROSYS™ telemeter system (CPS-TM341 series) and CONPROSYS™ nano (remote I/O), centralized monitoring of 20 interspersed areas is possible, with collected data able to be viewed anywhere using a Web browser. Collected data can also be downloaded and tabulated using worksheet software such as Excel to enable analysis of times, frequencies and time zones, etc., for operator attendance and unattendance.

When errors such as defects during inspection, an e-mail alarm is sent to the personnel of the previous processes about that. Even when he is away from the station, other related people can receive immediate, real time notification about the occurrence of abnormalities.